Reliability

Reliability Testing
Reliability
Solder ball with Cu pad with Cu-Sn intermetallic layers.

 

 

 

 

 

Overview

We are working on a family of reliability studies of micro-electronic and MEMS devices. Major research is been done at ARRI on microsystem design for reliability, hermetic packaging, and characterization of Lead-free solders.

 

Current Projects :

  • Analysis of Lead-free solders for Electronic devices.
  • Shear/tensile/vibration testing of MOEMS and microfluidic devices.
  • Reliability of fluxless soldering for hermetic packaging.

Experimental Capabilities :

Temperature Cycling Testing:
Purpose of this test is to demonstrate that boards can withstand non-operating (i.e. storage) high temperature, low temperature, and numerous thermal cycles. The test combines high temperature storage, low temperature storage, and thermal shock conditions. At ARRI we are capable of performing experiments as per:

  • JEDEC standard
    Board level -40 to 125C
    Package level -50 to 150C
  • Military standard
    -65 to 155C

Humidity Penetration Testing:
Purpose of this test is to demonstrate product resistance to humidity problems in non-operating storage environments. A leak test is performed using a mass-spectrometer and He tracer gas.

 

Tensile Testing:
Purpose of this test is to determine the tensile strength of the package under consideration. This test is performed using an Instron Micro Tester.

 

Shear Testing:
Purpose of this experiment is to determine the Shear strength of the package under consideration. This test is performed using Instron Micro Tester.

 

Other Experimental Capabilities:

  • 4 point bending Test
  • Vibration Test
  • Fatigue Test
  • Creep Test

Publications:

[1]

"Design for Stackability of Flash Memory Devices Based on Thermal Optimization", Akhter, Roksana, Sandur, Bhavani P.D., Hossain, Mohammad, Kaisare, Abhijit, and Agonafer, Dereje, Proceedings of 24th Digital Avionics Systems Conference, Washington, D.C., October 30 – November 3, 2005.

[2]

"Thermal Road map for Telecom Equipment," Refai-Ahmed, Gamal, Agonafer, Dereje, ASHRAE Transactions, v 111 n 1, 2005, p 913-920.

[3]

"Thermal Based Optimization of Functional Block Distributions in a Non-Uniformly Powered Die," Kaisare, Abhijit, Agonafer, Dereje, Haji-Sheikh, A., Chrysler, Greg, and Mahajan, Ravi, InterPACK'05, San Francisco, CA, July 17-22, 2005.

[4]

"Effect of Continuous and Discontinuous Fabrication and Reflow Process on PWB Warpage," Karajgikar, Saket, Ahn, Wonkee, and Agonafer, Dereje, InterPACK'05 Conference, San Francisco, CA, July 17-22, 2005.

[5]

"Lead-Free and Sn/Pb Solders Alloy Behavior under Cyclic Bending," Hossain, Mohammad, Agonafer, Dereje, Puligandla, Viswanadham, and Reinikainen, Tommi, InterPACK'05, San Francisco, CA, July 17-22, 2005.

[6]

"Methodology for an integrated (electrical/mechanical) design of PWBA", Ahn, Wonkee; Agonafer, Dereje; Novotny, Shlomo, Journal of Electronic Packaging, Transactions of the ASME, v 126, n 4, December, 2004, Thermal Management of Electronic Systems: Four Decades of Progress, p 524-527.

[7]

"A simulation-based multi-objective design optimization of electronic packages under thermal cycling and bending", Xu, Leon (NOKIA Inc., MS 3-4-1400); Reinikainen, Tommi; Ren, Wei; Wang, Bo Ping; Han, Zhenxue; Agonafer, Dereje, Microelectronics Reliability, v 44, n 12, December, 2004, p 1977-1983.

[8]

"Strain based approach for predicting the solder joint fatigue life with the addition of intermetallic compound using finite element modeling", Hossain, Mohammad M; Agonafer, Dereje; Viswanadham, Puligandla; Reinikainen, Tommi, Thermomechanical Phenomena in Electronic Systems -Proceedings of the Intersociety Conference, v 2, ITherm 2004 - Ninth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems, 2004, p 358-367.

[9]

A. Fasoro, D.O. Popa, A. Patil, W. Lee, J. Sin, and H. Stephanou, “Fluxless Soldering for Hermetic Packaging of MOEMS,” in proc. of IMAPS International Conference, San Diego, October 2006.

[10]

A. Fasoro, A. Patil, D. O. Popa, H. Beardsley, D. Agonafer and H. Stephanou, “Fluxless soldering of MOEMS,” ITHERM Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems, San Diego, May, 2006.

[11]

A. Fasoro, D. O. Popa, A. Patil, W. Lee, J. Sin, and H. Stephanou, “Fluxless Soldering for Hermetic Packaging of MOEMS,” IMAPS International Conference and Exhibition on Device Packaging, Scottsdale, Arizona, March 2006.

[12]

D.O. Popa, M. Deeds, A. Fasoro, H. Beardsley, J. Sin, W. Lee and R. Fernandez, “Automated Assembly and Hermetic Packaging of MOEMS for Applications Requiring Extended Shelf-Lives,” IMECE2005, 2005 ASME International Mechanical Engineering Congress and Exposition, November 2005.

[13]

A. Fasoro, A. Patil, W. Lee, J. Sin, H. Beardsley, D. O. Popa and H. Stephanou, "Fluxless Soldering of MOEMS," TEXMEMS VII International Conference on MEMS, El Paso, TX, September 2005.

 

Related Topics :
Micropackaging :
3D Packaging
Reliability
Microfluidics

 

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