Prognostics & Diagnostics

Sensor Networks
New interface methods developed at ARRI allow fast and easy installation, setup and programming of wireless sensor networks for CBM / PHM
Configuration Wizard
Configuration Wizard
Network Configuration Wizard for fast programming and setup of sensor networks for CBM/PHM

 

 

 

 

 

Objective:

  • Develop improved methods for intelligent automated Diagnostics and Prognostics for engineered machinery, aerospace, and vehicle systems
  • Provide a unified and rigorous framework for computer-aided Condition-Based Maintenance (CBM) and Prognostics & Health Management (PHM) based on wireless sensor networks
Setup
Remote site User Interfaces for CBM/PHM sensor networks including WiFi laptop, graphical LabVIEW analysis, and handheld PDA query capability.

 

Approach:

  • Graphical User Interface (based on LabVIEW) for fast installation and programming of wireless sensor networks for CBM and PHM of machinery and vehicles.
  • Communication and scheduling protocols for energy-aware sampling of sensors and data logging of real-time signals for diagnostics and prognostics.
  • Methods for fast analysis of time signals of vibration, temperature, pressure, etc. based on integrated statistical time series analysis and frequency domain techniques.
  • Overall scheme for CBM that integrates both data-based methods and model-based methods into a unified approach for generating the most effective fault classification feature vectors.
  • Overall scheme for PHM that integrates intelligent decision methods including neural networks, fuzzy logic, Dempster-Shafer, Petri nets, etc. to best diagnose fault conditions and prescribe appropriate repair actions.
  • Effective methods for scheduling equipment removal from service, repair, and restoration to service based on formal extensions to Manufacturing Requirements Planning (MRP) methods.
  • Remote site monitoring of machinery diagnostic signals and waveforms over the internet using wireless sensor network methods.

Accomplishments:

  • New methods or fast setup and programming of a wireless sensor network for CBM/PHM in machinery spaces.
  • New framework based on time matrices for fast scheduling of sensors that accommodates both sensor addition and sensor failure.
  • Methods for use of commercial sensors in CBM/PHM including both Microstrain, Inc., and Berkeley XBOW sensors.
  • Method and apparatus for remote site monitoring over the internet.
  • With our method, it is now as easy to deploy and program a wireless sensor network for CBM/PHM as it is to program a PC.
  • A specific wireless sensor network has been developed for Condition-Based Maintenance of a machinery room, including equipment monitoring, fault diagnosis, and health prognosis using advanced decision schemes.

Publications:

[1]

G. Vachtsevanos, F.L. Lewis, M. Roemer, A. Hess, B. Wu, Intelligent Fault Diagnosis and Prognosis for Engineering Systems, John Wiley, New York, 2006.

[2]

F.L. Lewis, “Wireless Sensor Networks,” in Smart Environments: Technologies, Protocols, Applications, ed. D.J. Cook and S.K. Das, Wiley, New York, 2004.

[3]

A. Tiwari, P. Ballal, and F.L. Lewis, “Energy-Efficient Wireless Sensor Network Design & Implementation for Condition Based Maintenance,” ACM Trans. on Sensor Networks, to appear, 2006.

[4]

A. Tiwari, F.L. Lewis, and S.S. Ge, “Wireless Sensor Networks for Machine Condition Based Monitoring,” Proc. Int. Conf. Control, Automation, Robotics, and Vision, pp. 461-467, invited paper, Kunming, China, Dec 2004.

[5]

A.N. Das, F.L. Lewis, and D. Popa, “Data-logging and supervisory control in wireless sensor networks,” Proc. ACIS Int. Workshop on Self-Assembling Wireless Networks (SAWN), pp. 330-338, Las Vegas, June 2006.

 

Related Topics :
Health Monitoring :
Femtosecond Laser Machining
PiezoMEMS

 


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